CNC Parts Products Details
Unrivaled Precision and Quality Standards
| Precision and Quality Aspect | Details |
| Tolerance Achievements | Our CNC machining process can consistently achieve tolerances as tight as ±0.002mm. This level of precision ensures that each part adheres precisely to the specified dimensions, which is critical for applications where exact fits are non - negotiable, such as in high - end automotive engines, aerospace components, and medical implants. |
| Surface Finish Excellence | Through advanced cutting techniques and the use of high - quality cutting tools, we can achieve an outstanding surface roughness of 0.4μm. A smooth surface finish not only enhances the aesthetic appeal of the part but also significantly reduces friction, wear, and the risk of corrosion. This makes our parts suitable for a wide range of environments, from harsh industrial settings to clean - room applications in the medical and electronics industries. |
| Quality Control Measures | Quality control is integrated into every stage of our production process. We use a comprehensive range of inspection tools, including high - precision coordinate measuring machines (CMMs), optical comparators, and surface roughness testers. Each part undergoes multiple inspections to ensure that it meets or exceeds our stringent quality standards. Our ISO 9001:2015 certification is a testament to our unwavering commitment to quality management. |
Product Range
Precision - Engineered Shafts
Our precision - turned shafts are designed to meet the most demanding performance requirements. They are used in a wide range of industries, from automotive engines, where they transmit power with high efficiency and reliability, to industrial machinery, where they ensure smooth operation of rotating components. Our shafts are available in various diameters, lengths, and materials, and can be customized with keyways, splines, and threaded ends to fit your specific application.
Custom - Machined Brackets and Mounts
We specialize in producing custom - machined brackets and mounts that provide secure and accurate positioning for components. These brackets and mounts are used in industries such as robotics, automation, and electronics. We can design and manufacture brackets with complex geometries and tight tolerances to ensure a perfect fit with your equipment. They can be made from a variety of materials, including aluminum, steel, and plastic, depending on the application requirements for strength, weight, and corrosion resistance.
Complex - Contoured Components
Our CNC machining capabilities allow us to create complex - contoured components with intricate geometries. These components are often used in aerospace applications, such as in the production of engine components, wing structures, and landing gear parts. In the medical field, we can machine components for surgical instruments and implantable devices with the highest level of precision and biocompatibility. The ability to machine complex contours ensures that our parts can meet the demanding requirements of modern design, where functionality and performance are key.
Comprehensive Machining Capabilities
| Machining Operation | Details |
| Turning Operations | Our state - of - the - art CNC lathes are capable of performing a wide variety of turning operations with exceptional accuracy. We can turn external diameters ranging from 0.3mm to 500mm, and internal diameters from 1mm to 300mm. Whether it's a simple cylindrical shape or a complex contoured part, our turning capabilities can handle it. We can also perform taper turning, thread turning (with pitches ranging from 0.2mm to 8mm), and facing operations to meet your specific requirements. |
| Milling Operations | Our CNC milling machines offer high - speed and high - precision milling capabilities. We can perform 3 - axis, 4 - axis, and 5 - axis milling operations, allowing us to create intricate geometries and complex features. The maximum milling spindle speed is 15,000 RPM, providing the necessary power to cut through a wide range of materials. We can mill slots, pockets, profiles, and perform drilling and tapping operations in a single setup, reducing production time and ensuring accurate feature - to - feature alignment. |
| Specialized Machining | In addition to standard turning and milling, we offer specialized machining services such as Swiss - type machining for small - diameter, high - precision parts. This technique is ideal for producing components with tight tolerances and complex geometries, often used in the medical, electronics, and watchmaking industries. We also provide micro - machining services for parts with extremely small dimensions and high - precision requirements, where every detail matters. |
Production Process
In - Depth Design Review
Our engineering team conducts a comprehensive review of your design drawings. We analyze every dimension, tolerance, surface finish requirement, and material specification to fully understand your needs. This step is crucial in developing a machining plan that will result in parts that meet or exceed your expectations. We also provide detailed feedback on any potential design issues and offer suggestions for improvement.
Optimal Material Selection
Based on the application requirements and design specifications, we carefully select the most suitable material. We consider factors such as mechanical properties, chemical resistance, cost - effectiveness, and machinability. Our extensive experience with different materials allows us to recommend the best option for your specific application, ensuring that the final product not only performs well but also offers long - term reliability.
Precision Programming
Using advanced CAD/CAM software, our programmers create highly detailed machining programs for our CNC machines. The programs are optimized to perform the required machining operations in the most efficient sequence, ensuring high - quality results and minimizing production time. We take into account factors such as tool paths, cutting speeds, feed rates, and tool changes to achieve the best possible machining performance.
Rigorous Setup
Our technicians perform a meticulous setup of the CNC machine, ensuring that the workpiece is properly fixtured and the cutting tools are accurately aligned. This setup process is critical for achieving the high - level precision that our products are known for. We use high - precision measuring instruments and alignment tools to ensure that the machine is set up correctly before starting the machining process.
High - Precision Machining
Once the setup is complete, the actual machining process begins. Our state - of - the - art CNC machines execute the programmed operations with unrivaled precision, turning raw materials into high - quality parts. The machines are equipped with advanced control systems and high - performance spindles and drives, allowing for accurate and efficient machining of even the most complex geometries.
Comprehensive Quality Control
Quality control is an integral part of our production process. At every stage, from the initial material inspection to the final product inspection, we use a variety of inspection tools and techniques to ensure that the parts meet our high standards. We conduct in - process inspections to monitor the machining process and make any necessary adjustments, and final inspections to verify the dimensions, surface finish, and overall quality of the parts. Any deviations from the specified tolerances are immediately identified and corrected.
Finishing and Packaging
If required, we can perform additional finishing operations such as polishing, deburring, and plating to enhance the appearance and performance of the parts. Once the parts are finished, they are carefully packaged to prevent damage during transportation and storage. We use appropriate packaging materials and methods to ensure that your parts arrive in perfect condition.
Diverse Material Compatibility
| Material Category | Specific Materials |
| Ferrous Metals | We work with a wide range of ferrous metals, including carbon steel (ranging from low - carbon to high - carbon grades), alloy steel (such as 4140, 4340), and various stainless - steel grades (304, 316, 316L, 420, etc.). These materials are valued for their strength, durability, and corrosion resistance, making them suitable for applications in automotive, machinery, construction, and oil and gas industries. |
| Non - Ferrous Metals | Our capabilities extend to non - ferrous metals as well. Aluminum alloys (6061, 6063, 7075, 2024) are widely used in our CNC machining processes due to their lightweight properties, excellent corrosion resistance, and high strength - to - weight ratio. They are commonly used in aerospace, automotive, and electronics industries. We also machine copper, brass, bronze, and titanium, each with its unique set of properties, such as high electrical conductivity (copper), good machinability and corrosion resistance (brass), and high strength and biocompatibility (titanium). |
| Plastics and Composites | We can machine a variety of engineering plastics, including ABS, PVC, PEEK, nylon, acetal (POM), and polycarbonate. These plastics are used in applications where chemical resistance, electrical insulation, or low - friction properties are required, such as in the medical, food and beverage, and consumer electronics industries. Additionally, we have experience working with composite materials, such as carbon - fiber - reinforced plastics (CFRP) and glass - fiber - reinforced plastics (GFRP), which offer high strength and lightweight characteristics, making them suitable for aerospace, sports equipment, and high - performance automotive applications. |
Company Profile
We are a leading ISO 9001:2015 certified manufacturer in the CNC machining industry. With years of experience and a team of dedicated professionals, we have established a reputation for delivering high - quality CNC parts on time and within budget. Our advanced manufacturing facilities are equipped with the latest CNC machines and inspection equipment, allowing us to handle a wide range of projects, from small - batch prototypes to large - scale production runs. We are committed to continuous improvement and investment in technology to stay at the forefront of the CNC machining industry and meet the evolving needs of our customers.
Contact Us
If you have any questions, need a quote, or are ready to place an order, please don't hesitate to contact us. Our customer service team is available to assist you with all your CNC parts requirements.
Email: sales@xxyuprecision.com
Phone:+86-755 27460192
