CNC Turn – Mill Composite Products Details
Superior Precision Capabilities
| Precision Parameter | Details |
| Tolerance Range | Our turn - mill composite machines can achieve extremely tight tolerances, typically within ±0.002mm. This level of precision ensures that every component produced adheres to the most exacting industry standards, enabling seamless integration into complex assemblies. |
| Positioning Accuracy | With high - precision linear guides and advanced servo control systems, the positioning accuracy of our machines is within ±0.001mm. This ensures that all machining operations, whether turning, milling, drilling, or threading, are executed with pinpoint accuracy. |
| Surface Finish Quality | Utilizing advanced cutting tools and optimized machining strategies, we can achieve a surface roughness as low as 0.4μm. A smooth surface finish not only enhances the aesthetics of the product but also improves its functional performance, reducing friction and wear in moving parts. |
Product Range
Precision Turn - Mill Composite Components
Our precision - engineered turn - mill composite components are designed to meet the most demanding applications across multiple industries. These components are suitable for use in automotive powertrain systems, where high - precision parts are required for smooth operation and durability. In the aerospace industry, our components are used in aircraft engines and structural assemblies, where lightweight yet strong parts are crucial for performance and safety. In the medical field, our components are used in surgical instruments and implantable devices, where precision and biocompatibility are of utmost importance.
Complex Aluminum Alloy Parts
Aluminum alloys are a popular choice for their excellent strength - to - weight ratio. Our turn - mill composite machines can produce complex aluminum alloy parts with intricate geometries. These parts are available in a variety of designs, from simple cylindrical shapes with milled features to highly complex multi - axis components. They find applications in everything from high - performance automotive components, such as engine blocks and suspension parts, to aerospace components like wing spars and fuselage fittings, where their lightweight properties contribute to improved fuel efficiency and overall performance.
Custom - Machined Plastic Components
We specialize in creating custom - machined plastic components using our turn - mill composite technology. Starting from your design concepts, our advanced machines transform plastic materials into high - quality, precision - made parts. These plastic components are used in a wide range of applications, such as in the production of electronic enclosures, where their electrical insulation properties are essential, medical device components, where biocompatibility and chemical resistance are crucial, and consumer goods, where aesthetics and functionality are equally important.
Comprehensive Machining Capabilities
| Machining Operation | Details |
| Turning Operations | Our machines can perform a wide range of turning operations, including external and internal turning, taper turning, and contour turning. The maximum turning diameter can reach up to 500mm, and the maximum turning length can be 1000mm, depending on the machine model. We can handle various workpiece shapes, from simple cylindrical parts to complex contoured components. |
| Milling Operations | In - built milling capabilities allow for the creation of intricate features. We can perform face milling, end milling, slot milling, and helical milling. The maximum milling spindle speed is 12,000 RPM, providing the necessary power and speed to cut through a variety of materials with precision. The worktable size and its travel range are designed to accommodate workpieces of different sizes, ensuring flexibility in milling operations. |
| Drilling and Threading | Our turn - mill composite machines are equipped to perform drilling and threading operations. We can drill holes with diameters ranging from 0.5mm to 50mm, and the maximum drilling depth is 200mm. For threading, we can create both internal and external threads with various pitches, ensuring compatibility with standard fasteners and components. |
Production Process
Our production process is a well - orchestrated sequence of steps, designed to ensure maximum efficiency and the highest quality output.
In - Depth Design Analysis
Our engineering team conducts a detailed review of your technical drawings. We analyze every aspect, including dimensions, tolerances, surface finish requirements, and the overall design complexity. This step is crucial to fully understand your needs and to develop a machining strategy that will meet your specifications precisely.
Optimal Material Selection
Based on the application requirements and the design of the component, we carefully select the most suitable material. We consider factors such as mechanical properties, chemical resistance, cost - effectiveness, and machinability. Our goal is to ensure that the final product not only meets your performance expectations but also provides long - term reliability.
Precision Programming and Setup
Using advanced CAD/CAM software, our programmers create highly detailed machining programs for the turn - mill composite machines. The programs are optimized to perform the required turning, milling, drilling, and threading operations in the most efficient sequence. Once the program is developed, our technicians perform a meticulous setup of the machine, ensuring that the workpiece is properly fixtured and the cutting tools are accurately aligned.
High - Precision Machining
With the machine set up and the program running, the actual machining process begins. Our state - of - the - art turn - mill composite machines execute the programmed operations with unrivaled precision. The integration of turning and milling capabilities in a single setup reduces the need for multiple machine setups and part handling, minimizing the potential for errors and improving overall production efficiency.
Rigorous Quality Control
Quality control is an integral part of our production process. At every stage, from the initial material inspection to the final product inspection, we use a variety of inspection tools and techniques to ensure that the parts meet our high standards. We employ precision measuring instruments such as coordinate measuring machines (CMMs) to verify the dimensions of the parts, and we conduct visual inspections to assess the surface finish and overall quality. Any deviations from the specified tolerances are immediately identified and corrected.
Assembly and Finishing (Optional)
If your project requires the assembly of multiple components or specific finishing treatments, our team is well - equipped to handle these tasks. We can assemble the parts with precision, ensuring proper fit and functionality. For finishing, we offer a range of options, including polishing, plating, anodizing (for aluminum parts), and powder coating, to enhance the appearance and durability of the product.
Material Compatibility and Customization
|
Material Category |
Specific Materials |
|
Metals |
Ferrous metals such as carbon steel, alloy steel, and stainless steel (grades 304, 316, etc.) are easily machined. Non - ferrous metals like aluminum alloys (6061, 7075, etc.), copper, brass, and titanium are also well - suited for our turn - mill processes. These metals are widely used in industries such as automotive, aerospace, and machinery due to their strength, durability, and specific mechanical properties. |
|
Plastics |
Engineering plastics including ABS, PVC, PEEK, and nylon can be precisely machined on our machines. These materials are favored in applications where chemical resistance, electrical insulation, or lightweight construction is required, such as in the medical, consumer electronics, and food processing industries. |
|
Customization Services |
We offer a comprehensive range of customization services. Our team of experienced engineers can work closely with you to develop products based on your unique design specifications. Whether it's a small - batch prototype for product development or large - scale production runs, we can accommodate your needs. We can also customize the surface finish, add special markings or logos, and perform post - machining treatments to meet your exact requirements. |
Company Profile
We are a proud ISO 9001:2015 certified manufacturer, which is a testament to our unwavering commitment to quality management systems. Our team consists of highly skilled engineers, technicians, and production staff with extensive experience in the CNC machining industry. They are dedicated to providing you with the best possible service, from the initial consultation to the final delivery of your products. We also offer fast and reliable shipping services globally, ensuring that your products reach you in a timely manner, regardless of your location.
Contact Us
If you have any questions, need further information, or are ready to place an order, please don't hesitate to contact us. Our customer service team is standing by to assist you with all your CNC turn - mill composite machining needs.
Email: your_email@example.com
Phone:+86-755 27460192
