Precision Aspect | Details |
Tolerance Level | Our CNC turning process can achieve tolerances as tight as ±0.003mm. This high - level precision guarantees that each part conforms precisely to the specified dimensions, crucial for applications where exact fits are essential, such as in aerospace and medical device manufacturing. |
Roundness Precision | The roundness of our turned parts is maintained within 0.001mm. This level of roundness is vital for components like shafts and bearings, as it ensures smooth rotation and minimizes vibration, enhancing the overall performance and lifespan of the end - product. |
Surface Finish Quality | Through advanced cutting techniques and high - quality cutting tools, we can achieve a surface roughness of 0.6μm. A smooth surface finish not only improves the aesthetic appearance of the part but also reduces friction, wear, and the risk of corrosion, making our parts suitable for a wide range of environments. |
Precision - Made Shafts
Our precision - turned shafts are designed to meet the high - performance requirements of various industries. They are used in automotive engines, where they transmit power with high efficiency and reliability. In industrial machinery, these shafts play a crucial role in ensuring smooth operation of rotating components. Our shafts are available in different diameters, lengths, and materials, customized to your specific application needs.
Custom - Turned Bushings
We specialize in producing custom - turned bushings that provide excellent wear resistance and precise fit. These bushings are used in a wide range of applications, from heavy - duty industrial equipment to delicate medical devices. They are designed to reduce friction between moving parts, enhance the lifespan of the machinery, and improve overall performance. We can manufacture bushings with different internal and external diameters, wall thicknesses, and surface finishes to meet your exact specifications.
Complex - Contoured Parts
Our CNC turning capabilities allow us to create complex - contoured parts with intricate geometries. These parts are often used in aerospace applications, such as in the production of engine components and structural parts. The ability to machine complex contours ensures that our parts can meet the demanding requirements of modern aerospace design, where lightweight yet strong components are essential for optimal performance.
Machining Operation | Details |
External Turning | Our CNC lathes are capable of performing external turning operations with great accuracy. We can turn diameters ranging from 0.5mm to 300mm, depending on the part requirements. Whether it's a simple cylindrical shape or a complex contour, we can execute the turning process to perfection. |
Internal Turning | For internal turning, we can handle bore diameters from 1mm to 200mm. This is particularly useful for creating components such as bushings and sleeves, where the internal diameter needs to be precisely machined to ensure a proper fit with other parts. |
Threading Operations | We offer a wide range of threading options, including both external and internal threading. We can create threads with pitches ranging from 0.25mm to 6mm, ensuring compatibility with standard fasteners and components across various industries. Our threading process is highly accurate, providing reliable connections for your assemblies. |
Our engineering team conducts a detailed examination of your design drawings. We analyze every dimension, tolerance, and surface finish requirement to fully understand your needs. This step is crucial in developing a machining plan that will result in parts that meet or exceed your expectations.
Based on the application and design requirements, we carefully select the most suitable material. We consider factors such as mechanical properties, chemical resistance, cost - effectiveness, and machinability. Our goal is to provide you with parts that not only perform well but also offer long - term reliability.
Using advanced CAD/CAM software, our programmers create highly detailed machining programs for our CNC lathes. The programs are optimized to perform the required turning operations in the most efficient sequence, ensuring high - quality results and minimizing production time.
Our technicians perform a meticulous setup of the CNC lathe, ensuring that the workpiece is properly fixtured and the cutting tools are accurately aligned. This setup process is critical for achieving the high - level precision that our products are known for.
Once the setup is complete, the actual machining process begins. Our state - of - the - art CNC lathes execute the programmed operations with unrivaled precision, turning raw materials into high - quality parts.
Quality control is integrated at every stage of the production process. We use a variety of inspection tools, including precision measuring instruments such as micrometers, calipers, and coordinate measuring machines (CMMs), to verify the dimensions and quality of the parts. We also conduct visual inspections to ensure that the surface finish and overall appearance meet our high standards. Any deviations from the specified tolerances are immediately identified and corrected.
If required, we can perform additional finishing operations such as polishing, plating, or anodizing to enhance the appearance and durability of the parts. Once the parts are finished, they are carefully packaged to prevent damage during transportation and storage.
Material Category | Specific Materials |
Ferrous Metals | Carbon steel, alloy steel, and various grades of stainless steel (such as 304, 316, and 410) are commonly used in our CNC turning processes. These materials are favored for their strength, durability, and corrosion resistance, making them suitable for applications in automotive, machinery, and construction industries. |
Non - Ferrous Metals | Aluminum alloys (6061, 7075, etc.), copper, brass, and titanium are also readily machinable on our CNC lathes. Aluminum alloys, in particular, are popular for their lightweight properties, making them ideal for aerospace, electronics, and transportation applications where weight reduction is crucial. |
Plastics | We can machine a variety of engineering plastics, including ABS, PVC, PEEK, and nylon. These plastics are used in applications where chemical resistance, electrical insulation, or low - friction properties are required, such as in the medical, food processing, and consumer electronics industries. |
We are an ISO 9001:2015 certified manufacturer, demonstrating our commitment to maintaining the highest quality management systems. Our team of experienced engineers, technicians, and production staff is dedicated to providing you with exceptional service. We have a proven track record of delivering high - quality CNC turning parts on time and within budget. With our advanced manufacturing facilities and continuous investment in technology, we are well - positioned to meet the evolving needs of our customers.
If you have any questions, need a quote, or are ready to place an order, please don't hesitate to contact us. Our customer service team is available to assist you with all your CNC turning parts requirements.
Email: sales@xxyuprecision.com
Phone:+86-755 27460192