Our Service
We are a professional die casting service provider with extensive experience in the industry. Our state-of-the-art die casting facility, equipped with advanced machinery and a highly skilled workforce, enables us to deliver high-quality die-cast parts to a wide range of industries. We are committed to meeting and exceeding our customers' expectations by providing reliable, efficient, and cost-effective die casting solutions.
Capabilities
Die Casting Process
Our die casting process is precise and efficient, capable of producing complex and intricate parts with tight tolerances. We utilize various die casting techniques, such as hot chamber and cold chamber die casting, to accommodate different materials and part requirements. Whether it's aluminum, zinc, or magnesium alloys, we have the expertise to handle them all.
Mold Design and Engineering
We offer in-house mold design and engineering services. Our team of experienced engineers uses the latest CAD/CAM software to design custom molds that are optimized for both the die casting process and the specific requirements of your parts. We consider factors such as part geometry, draft angles, gating systems, and cooling channels to ensure the molds are efficient, durable, and produce high-quality parts.
Secondary Operations
In addition to die casting, we provide a range of secondary operations to enhance the functionality and appearance of your parts. This includes trimming, deburring, machining (such as drilling, tapping, and milling), surface finishing (such as painting, plating, and powder coating), and assembly. Our integrated approach allows us to deliver fully finished and ready-to-use parts.
Materials We Work With
We work with a variety of die casting materials, each chosen for its unique properties and suitability for different applications.
| Material | Properties | Common Applications |
| Aluminum Alloys | Lightweight, good corrosion resistance, excellent thermal and electrical conductivity, and high strength-to-weight ratio. | Automotive parts, aerospace components, consumer electronics. |
| Zinc Alloys | Good fluidity during casting, excellent dimensional accuracy, and can be easily plated and finished. | Hardware fittings, automotive trim parts, toys. |
| Alloys | The lightest structural metal, with good strength and stiffness, excellent damping characteristics, and good machinability. | Automotive and aerospace lightweight components, 3C product casings. |
Quality Assurance
Quality is the top priority in our die casting service. We have implemented a strict and comprehensive quality control system to ensure that every part meets or exceeds your expectations.
Incoming Material Inspection
All incoming raw materials are thoroughly inspected for quality and composition. We use advanced testing equipment such as spectrometers and metallurgical microscopes to verify material properties and ensure they meet our strict standards. Only materials that pass inspection are used in the die casting process.
Process Control and Monitoring
During the die casting process, we continuously monitor key parameters such as temperature, pressure, injection speed, and die temperature. Our machines are equipped with advanced sensors and data acquisition systems that allow us to detect any deviations and make immediate adjustments to maintain consistent part quality.
Dimensional Inspection
We conduct precise dimensional inspections of every finished part using advanced measuring tools such as coordinate measuring machines (CMMs), gauges, and profilometers. This ensures that all parts are within the specified tolerances. Any parts that do not meet the dimensional requirements are either reworked or scrapped.
Visual Inspection and Quality Audits
Each part undergoes a thorough visual inspection to check for cosmetic defects such as surface porosity, cracks, and blemishes. We also conduct regular quality audits to ensure compliance with our quality management system and industry standards. Our quality control team is trained to identify and address any quality issues promptly.
Visual Inspection and Quality Audits
Each part undergoes a thorough visual inspection to check for cosmetic defects such as surface porosity, cracks, and blemishes. We also conduct regular quality audits to ensure compliance with our quality management system and industry standards. Our quality control team is trained to identify and address any quality issues promptly.
Production Process
Project Consultation and Design
We start by collaborating with you to understand your project requirements. Our engineers provide technical advice on material selection, part design, and die casting feasibility. We use our expertise to optimize the design for manufacturability, cost-effectiveness, and performance.
Tooling Fabrication
Once the design is finalized, we manufacture the die casting tools in our precision tooling facility. We use high-quality tool steels and advanced machining techniques to ensure the tools are accurate, durable, and have a long service life. Our experienced toolmakers pay close attention to every detail to ensure the highest quality tooling.
Die Casting Production
The fabricated tools are then installed in our die casting machines, and the production process begins. We carefully set the process parameters based on the material and part requirements to ensure consistent quality and high productivity. Our operators are highly trained and experienced in running the die casting machines to ensure smooth operation and excellent part quality.
Quality Inspection and Sorting
As mentioned earlier, each part undergoes a comprehensive quality inspection. The parts are sorted according to their quality status, with only the parts that meet our strict quality standards being packaged and shipped to our customers. We maintain detailed records of the inspection results and the sorting process.
Packaging and Shipping
The finished parts are carefully packaged using appropriate packaging materials to protect them during transit. We work with reliable shipping partners to ensure timely and safe delivery of your orders. We can also provide customized packaging solutions to meet your specific requirements.
Customer Support
Our customer support team is dedicated to providing you with excellent service throughout your project.
Technical Support
We offer free technical support to help you with any questions or issues related to the die casting process, materials, or part design. Our experts are available to provide advice and solutions to ensure the success of your project.
Project Tracking
We provide real-time project tracking, allowing you to stay informed about the progress of your order. You can access detailed information about each stage of the production process through our online portal.
After-Sales Service
Our commitment to your satisfaction doesn't end with the delivery of your parts. If you encounter any problems with the parts or have any further requirements, our after-sales service team is here to assist you. We offer warranty services and are always ready to address any concerns you may have.
If you are interested in our die casting services or have any questions, please feel free to contact us. We look forward to working with you and providing you with high-quality die-cast parts.
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