These centers are not only masters of complex milling operations but also incorporate turning capabilities, expanding their versatility significantly. With integrated turning functions, the 5 - Axis Milling Centers can perform both milling and turning operations on a single workpiece without the need for re - clamping, which is a huge advantage in terms of precision and efficiency. This combined functionality is particularly useful in industries such as aerospace. For example, when manufacturing certain aerospace components like engine shafts with complex geometries, the 5 - Axis Milling Center can first mill the intricate grooves and features and then use its turning capabilities to precisely shape the cylindrical sections.
5 - Axis Milling Centers
Our 5 - Axis Milling Centers are at the forefront of machining technology. As shown in the image below, they feature a robust build and advanced control systems.
| Specification |
Details |
| Axis Configuration | Simultaneous 5 - axis movement (X, Y, Z, A, C) |
| Spindle Speed | Up to 24,000 RPM for high - speed material removal |
| Table Size | [Length] x [Width] to accommodate various workpiece sizes |
| Positioning Accuracy | ±0.001 mm, ensuring high - precision machining |
| Turning - related Feature | Integrated turning functionality for combined milling and turning operations |
High - Precision Lathes
Our high - precision lathes are the cornerstone of our turning operations. The image below showcases their sturdy construction and advanced turning mechanisms.
These lathes are engineered to achieve exceptional accuracy in turning operations. They are extensively used in automotive and medical industries. In the automotive sector, they produce engine shafts, transmission components, and other cylindrical parts with tight tolerances. In the medical field, they machine components for surgical instruments, such as bone screws and implant shafts, where precision is of utmost importance.
| Specification | Details |
| Maximum Turning Diameter | [X] mm, suitable for a wide range of part sizes |
| Maximum Turning Length | [X] mm, accommodating long - shaft components |
| Spindle Speed Range | [Min RPM] - [Max RPM] for different material - cutting requirements |
| Repeatability | ±0.002 mm, guaranteeing consistent quality |
High - Speed Milling Machines
Our high - speed milling machines are designed for rapid and precise material removal. As depicted in the image, they are equipped with high - performance spindles and advanced motion control systems.
These machines are highly sought - after in industries like electronics, mold - making, and consumer goods manufacturing. In the electronics industry, they mill intricate circuit board components and heat sinks. In mold - making, they quickly create complex mold cavities with high surface finish quality, reducing the need for extensive post - machining processes. In consumer goods manufacturing, they can efficiently produce parts with fine details.
| Specification | Details |
| Spindle Speed | Up to 40,000 RPM for ultra - high - speed milling |
| Feed Rate | High - speed feed rates, up to [X] mm/min for efficient machining |
| Table Load Capacity | [Weight] to support heavy workpieces |
| Cutting Tool Compatibility | Supports a wide range of cutting tools for diverse applications |
3D Printers
Our 3D printers bring a new dimension to our manufacturing capabilities. The image below shows one of our advanced 3D printers in action.
These printers are used for prototyping, small - batch production, and creating highly customized parts. In the product design industry, they enable quick iteration of prototypes, reducing the time and cost associated with traditional prototyping methods. In the medical field, they can produce patient - specific implants and prosthetics.
| Specification | Details |
| Printing Technology | [e.g., Fused Deposition Modeling (FDM), Stereolithography (SLA)] |
| Build Volume | [Length] x [Width] x [Height] to define the maximum size of printable objects |
| Layer Resolution | [e.g., 0.1 mm for high - resolution prints] |
| Material Compatibility | Supports a variety of materials such as PLA, ABS, and specialized polymers |
Injection Molding Machines
Our injection molding machines are crucial for mass - producing plastic parts with high precision. The image showcases the scale and sophistication of one of our injection molding setups.
They are widely used in the consumer goods, automotive, and electronics industries. For example, in consumer goods, they produce items like plastic toys, containers, and household appliances. In the automotive industry, they manufacture interior components and exterior trim parts.
| Specification | Details |
| Clamping Force | [X] tons to ensure proper mold closure during the injection process |
| Shot Size | [Weight] of plastic material that can be injected in a single cycle |
| Injection Speed | Adjustable speed, up to [X] mm/s for efficient filling of the mold |
| Mold Compatibility | Can accommodate a wide range of mold sizes and types |
Die - Casting Machines
Our die - casting machines are designed for producing high - quality metal parts with complex shapes. The image below gives an overview of the die - casting process.
These machines are extensively used in the automotive, aerospace, and electronics industries. In the automotive industry, they create engine blocks, transmission housings, and other critical components. In the aerospace sector, they produce lightweight yet strong components for aircraft structures.
| Specification | Details |
| Locking Force | [X] tons to hold the die halves together during the casting process |
| Shot Capacity | [Volume] of molten metal that can be injected into the die |
| Cycle Time | [Time] taken for one complete die - casting cycle, optimized for high - volume production |
| Die Material Compatibility | Works with various die materials to suit different metal casting requirements |
Electrical Discharge Machining (EDM) Machines
EDM machines in our shop are specialized for creating intricate shapes in hard - to - machine materials. The image below gives a glimpse of the EDM process in action.
These machines are invaluable in the mold - making industry, where they can create detailed cavities in hardened steel molds. They are also used in the production of aerospace components made from exotic alloys.
| Specification | Details |
| EDM Type | Wire EDM for precise wire - cutting and Sinker EDM for shaping cavities |
| Wire Diameter Range | [Min diameter] - [Max diameter] for different levels of precision |
| Machining Speed | Varies based on material and complexity, but optimized for efficiency |
| Surface Finish | Achieves a smooth surface finish, reducing post - machining operations |
